Dr. Juan Carlos Galván

CSIC Staff Scientist

Departamento de Ingeniería de Materiales

Centro Nacional de Investigaciones Metalúrgicas, CENIM

Consejo Superior de Investigaciones Científicas, CSIC

Av. Gregorio del Amo 8, 28040 MADRID  (SPAIN)

Phone: +34-915538900  (extension 340)

Fax: +34-915347425

e-mail: jcgalvan@cenim.csic.es

 

 

 

 

 

ABSTRACTS OF SOME PAPERS:

 

1. ELECTROCHEMISTRY OF MATERIALS

 

2.  ELECTROCHEMICAL CORROSION

 

 

1.  ELECTROCHEMISTRY OF MATERIALS

 

 

 

Casal B, Ruiz-Hitzky E, Crespin M, Tinet D, Galvan JC

Mechanism of intercalation of nitrogenated bases into V2O5 xerogel

JOURNAL CHEMICAL SOCIETY, FARADAY TRANS. I, 85, pp 4167- 4177 (1989)

 

It has been shown by i.r. and XPS techniques that protonation of nitrogenated bases (ammonia, pyridine and pyrazine) is the major process that occurs on adsorption of these compounds in the intracrystalline environment of  V2O5·1.5H2O xerogel. At room temperature the intercalation process takes place mainly by a proton-transfer reaction involving protons inherent to the solid and interlayer water molecules. Thermal treatments of the intercalated compounds gives rise to coordination of guest species to vanadium ions included in the host lattice, and VV / VIV transformations are found to different extents depending on the nature of the intercalated molecules. The protons of the solid and the interlayer water appear to be the origin of the prrotonic conductivity on the V2O5·1.5H2O xerogel, as shown by the impedance spectra. The VV / VIV couples formed in the intercalation process produce the electronic conductivity detected when the bases are intercalated in the layer solid.

 

 

Aranda P, Galvan JC, Casal B, Ruiz-Hitzky E

Charactirazation of clay-polyoxyethilene based membranes using ac impedance spectroscopy

KEY ENGINEERING MATERIALS, 61-62, pp 469-472 (1991)

 

Preliminary results showing the utility of the impedance spectroscopy technique to characterize composite membranes based in montmorillonite-polyoxyethylene intercalation compounds are presented. The ionic resistance of these membranes as a function of the contact time with different saline solutions are studied.

 

Amarilla JM, Casal B, Galvan JC, Ruiz-Hitzky E

Lithium MVO5 (M=Nb,Ta) Bronzes

CHEMISTRY OF MATERIALS, 4, pp 62-67 (1992)

 

Mixed oxides NbVO5 and TaVO5 have been synthesized by a sol-gel procedure. Both compounds are isostructural with the so-called ''monophosphate tungsten bronzes'' (MPTB, (PO2)4(WO3)2m, with m=2). In such structures single MO4 tetrahedra (M= P,V), share corners with M'O6 octahedral (M' = W, Ta, Nb) building pentagonal tunnels along the [010] direction. In this work, we have studied lithium insertion redox reactions carried out by treatments with LiI in acetonitrile in MVO5 (M = Nb, Ta) hosts. Lithium insertion appears as a topotactic and reversible process. The intercalated compounds constitute a new family of Li bronzes showing LixMVO5 compositions with 0 < x < 0.3, which have been characterized by X-ray diffraction, conventional chemical analysis, and X-ray photoelectron spectroscopy. Complex impedance spectroscopy reveals the ionic character of the electrical conductivity in LixMVO5. Typical values of the   specific conductivity are in the 10-6-10-8 W-1cm-1 range at 573 K, with activation energies on the order of 0.5 eV.

 

 

Aranda P, Galvan JC,  Casal B,  Ruiz-Hitzky E

Ionic-Conductivity in Layer Silicates Controlled by Intercalation of Macrocyclic and Polymeric Oxyethylene Compounds

ELECTROCHIMICA ACTA, 37, pp 1573-1577 (1992)

 

This contribution concerns intercalation materials based on the formation of intracrystalline polymer-salt complexes obtained by insertion of poly(ethylene oxide) (PEO) and crown-ether compounds in a layer silicate (montmorillonite), containing Na+ exchangeable cations in their interlayer space. Polyoxyethylene compounds (crown ethers and PEO) are able to associate interlayer cations modifying dramatically the ionic conductivity of the natural silicate. The new organo-inorganic materials exhibit a two-dimensional structure able to induce an anisotropic character in their electrical properties.

 

 

Aranda P  Casal B  Galvan JC  Ruiz-Hitzky E

Title:  Electrical-Properties of Oxyethylene Intercalated Compounds

CHEMICAL PHYSICS OF INTERCALATION II, 305, pp 397-400 (1993)

Bernier, P, Ed.  New York: Plenum Press Div Plenum Publishing Corp(Series: NATO Advanced Science Institutes Series, Series B, Physics, Vol 305)

 

Intercalation materials of high stability have been obtained by insertation of oxyethylene compounds (crown-ethers and poly(ethylene oxide), into layered solids as phyllosilicates and vanadium oxide xerogels. Cationic or protonic conductivity, both in the layer silicate and in vanadium oxide xerogel intercalated materials, respectively, varies as a function of the nature of the guest oxyethylene compound.

 

 

Galvan JC, Aranda P, Amarilla JM, Casal B,  Ruiz-Hitzky E

Organosilicic Membranes Doped with Crown-Ethers

JOURNAL OF MATERIALS CHEMISTRY, 3, pp 687-688 (1993)

 

Composite membranes have been prepared via the sol-gel process by controlled hydrolysis of ethyltriethoxysilane incorporating in the sol phase a selected crown-ether. The membranes are supported on borosilicate porous discs forming a  continuous network as shown by scanning electron microscopy. The crown-ether (12-crown-4, 15-crown-5, 18-crown-6) remains homogeneously distributed in the organosilicic matrix as evidenced by IR and C-13 NMR spectroscopies. A C. impedance plots vary with the nature of the doped crown-ether as well as with the electrolyte used (alkali-metal chloride aqueous solutions).

 

 

Aranda P, Galvan  JC,  Casal B, Ruiz-Hitzky E

Electrochemical Characterization of Composite Membranes Based on Crown-Ethers Intercalated into Montmorillonite

COLLOID AND POLYMER SCIENCE, 272, pp 712-720 (1994)

 

Oxyethylene macrocyclic compounds (crown-ethers) act as ligands of intracrystalline cations of certain layered silicates as montmorillonites. Stable intercalation materials are formed  which are used to prepare organic-inorganic membranes by encapsulating these intercalation compounds with a polybutadiene thin coating. Electrochemical Impedance Spectroscopy (EIS) is  used to study the resulting composite membranes in contact with aqueous electrolytes. From the impedance plots, the ionic resistance of the membranes is obtained. The thickness of the polybutadiene coating is an important factor determining the ability of ions to pass across the membrane. Marked differences in the ionic resistance are observed as a function of the nature of the interlayer macrocyclic compound. For non-intercalated montmorillonite membranes, the ionic resistance is strongly reduced, whereas for some crown-ether intercalated materials such as 18- crown-6 and dibenzo 24-crown-8, iono-selective membranes are obtained. Concerning the nature of the electrolyte, cations exhibiting greater hydration energies show higher difficulties to pass through the membrane and, consequently, the ionic resistance increases.

 

 

Ruiz-Hitzky E,  Aranda P,  Casal B, Galvan JC

Nanocomposite Materials with Controlled Ion Mobility

ADVANCED MATERIALS, 7, pp 180-184 (1995)

 

The intercalation or entrapment of oxyethylene compounds, crown ethers, and poly(ethylene oxide) into inorganic hosts provides the opportunity to design and prepare nanocomposite materials useful for membrane and solid electrolyte applications. Crown ethers incorporated into the membranes produced by intercalation can act as ion-selective sensors. The field is reviewed and several recently developed applications described.

 

 

Aranda P, Jimenez-Morales A,  Galvan JC,  Casal B,  Ruiz-Hitzky E

Composite Membranes Based on Macrocycle/Polysiloxanes Preparation, Characterization and Electrochemical Behavior

JOURNAL OF MATERIALS CHEMISTRY, 5, pp 817-825 (1995)

 

Composite membranes based on complexing macrocyclic compounds (crown ethers and cryptands) have been studied. These compounds were included into a polyorganosiloxanic matrix in an attempt to obtain new ion-selective materials. This  macrocycle/polyorganosiloxane constitutes the active phase of  the membrane which was prepared via the sol-gel method and then used to fill a fibrous support of borosilicate. Characterization, by chemical and thermal analysis, FTIR and NMR   spectroscopies and scanning electron microscopy (SEM), reveals a homogeneous distribution of the entrapped macrocycles in the polyorganosiloxane network. Electrochemical impedance spectroscopy studies of the composite membranes have been carried out in order to evaluate their ionic transport properties when they are in contact with aqueous salt solutions. From the impedance spectra, the ionic resistance values of the membranes are obtained which vary according to the nature and  concentration of the involved macrocyclic compound. The presence of these macrocycles produces a significant decrease in the ionic resistance compared with membranes without macrocyclic compounds. The ionic resistance of these systems is also strongly related to the nature of the electrolyte and to its concentration. Thus, cations exhibiting greater hydration energies show a higher ionic resistance. As an example, for a membrane doped with 12C4 crown-ether the Ri values are 213, 128,   109 and 99 kW when the electrolyte consists of 10-2 mol·l-1 solutions of LiCl, NaCl, KCl and CsCl, respectively. The selectivity of the membranes towards different ions, as well as the reversibility of the electrochemical response when the nature and concentration of the ions is changed, highlights the potential of these materials for sensor applications.

 

 

Ruiz-Hitzky E, Galvan JC, Merino J,  Casal B, Aranda P,  Jimenez-Morales A

Proton Conductivity in Al-Montmorillonite Pillared Clays

SOLID STATE IONICS, 85, Iss 1-4, pp 313-317 (1996)

 

Pillared clays (PILCs) are materials derived from smectite clay minerals (2:1 phyllosilicates) in which an interlayer formation of metal oxides, acting as pillars, produces a  permanent separation between the silicate layers. It is assumed that protons are generated during the thermal treatment necessary for the pillar oxide formation, as it is the case for Al-montmorillonite PILCs. We have applied the electrochemical   impedance technique with the aim of studying the proton conductivity of these pillared materials. Enhancement of electrical conductivity has been observed upon adsorption of  oxyethylene compounds (crown-ethers and PEO) into the PILC  galleries.

 

 

Galvan JC,  Jimenez-Morales A, Jimenez R,  Merino J, Villanueva A, Crespin M,  Aranda P,  Ruiz-Hitzky E

Application of the Electrochemical Impedance Technique  to Study of Pillared Clays

CHEMISTRY OF MATERIALS, 10, pp 3379-3385 (1998)

 

The electrochemical impedance technique combined with other conventional characterization techniques (XRD, NMR, TG, DSC, CRTA, specific surface area and porosity determinations, etc.) has been applied to study the in situ formation of alumina   pillared smectite clay materials (Al-PILCs). The main objective of this work is to clarify the mechanism of pillar formation and, simultaneously, to explore the usefulness of the   electrochemical impedance technique to correlate experimental conditions (e.g. temperature range) for H+ generation with the  electrical conductivity of the system. It is shown that the  changes in the conductivity could be associated with the mobility and/or concentration of the protons formed during the thermal decomposition of the interlayered polyoxyhydroxy cations to the pillar oxide. This study has also been extended to other PILCs prepared either with different clays (e.g. montmorillonite, saponite) or by incorporating oxide pillars of different nature (e.g. alumina, zirconia).

 

 

Jimenez-Morales A,  Galvan JC,  Aranda P,  Ruiz-Hitzky E

Hybrid Organic-Inorganic Electrode-Membranes Based on Organo-Polysiloxane/Macrocycle Systems

ORGANIC/INORGANIC HYBRID MATERIALS, 519, pp 211-216 (1998)

Laine, RM, Ed.  Warrendale: Materials Research Society (Series: Materials Research Society Symposium Proceedings)

 

Specific complexing agents for alkaline ions such as some crown-ethers of different intramolecular cavity size (12-crown-4, 15-crown-5 and 18-crown-6) are incorporated into a organo-polyorganosiloxane network generated via the sol-gel process. The resulting xerogels embody macrocycle compounds with different ion-selectivity. These xerogels are deposited onto porous supports (borosilicate, polyacrylonitrile,...) to obtain  new composite electrode-membranes. The electrochemical characterization of the membranes and the electrode-membranes by electrochemical impedance spectroscopy (EIS) shows information about the reversible behavior and the ion resistance of the  membranes, which are a function of both, nature and content of the entrapped macrocycle as well as the salt solution concentration. The electrochemical response of these systems acting as electrode-membranes shows their sensitivity towards different metal ions at variable concentrations.

 

 

Aranda P,  Galvan JC,  Ruiz-Hitzky E

Microwave-Assisted Blending-Intercalation of Ion-Conductor Polymers into Layered Silicates

ORGANIC/INORGANIC HYBRID MATERIALS, 519, pp 375-380 (1998)

Laine, RM, Ed.  Warrendale: Materials Research Society (Series: Materials Research Society Symposium Proceedings)

 

Organo-inorganic hybrid nancomposites derived from poly(ethylene oxide) and montmorillonite silicate are prepared by an alternative procedure to classical polymer intercalation either from solutions or by polymer melt-intercalation. XRD, FTIR, DSC, elemental microanalysis and SEM techniques are applied for structural characterization of the resulting  materials. The electrical properties of these nanocomposites are studied by means of the electrical impedance spectroscopy (EIS) showing enhanced ionic conductivity compared to similar samples prepared by intercalation from solution.

 

 

Wang JF,  Merino J,  Aranda P,  Galvan JC,  Ruiz-Hitzky E

Reactive Nanocomposites Based on Pillared Clays

JOURNAL OF MATERIALS CHEMISTRY, 9, pp 161-168 (1999)

 

This work concerns the preparation of novel nanocomposite materials deriving from pillared clays, which have been functionalised by treatment with either vanadium pentoxide or p-toluenesulfonic acid, with the aim to obtain porous materials with oxidant or strong acid character, respectively. The synthesis involves the use of montmorillonites and saponites, as starting 2:1 charged phyllosilicates to give the alumina pillared clays employed as host matrices for reagent inclusion.  Characterisation of the resulting materials was provided by chemical and thermal analyses, XRD, SEM-EDX, FTIR and XPS spectroscopies, specific surface area and porosity measurements, and electrochemical impedance technique. The reactivities of the nanocomposite materials have been tested with positive results in the oxidation of alcohols to carbonyl compounds, in particular in the oxidation of benzyl alcohol to benzaldehyde, and also in the syntheses of methyl tert-butyl ether (MTBE) and   bisphenol A. Good correlation between the proton conductivity obtained from electrochemical impedance and the acid catalytic activity of nanocomposites containing p-toluenesulfonic acid has  been found.

 

 

Manriquez V,  Galdamez A,  Villanueva A,  Aranda P,  Galvan JC,  Ruiz-Hitzky E

Insertion of In(III) and Ga(III) into MPS3 (M = Mn, Cd)

MATERIALS RESEARCH BULLETIN, 34, pp 673-683 (1999)

 

In0.20 Mn0.70 PS3, Ga0.28Cd0.58PS3 and In0.33Cd0.50PS3 compounds were synthesized by insertion of trivalent cations (In3+ and Ga3+) into MPS3 (M = Mn, Cd). The insertion process requires the previous intercalation of K+ ions into these matrices, giving rise to new materials belonging to the MPS3 family. Such compounds were characterized by X-ray diffraction (XRD). Fourier transform infrared (FTIR) spectroscopy, scanning   electron microscopy (SEM), transmission electron microscopy (TEM), energy-dispersive X-ray (EDX) microprobe, differential thermal and thermogravimetric analyses (DTA/TGA), magnetic susceptibility measurements, and electrochemical impedance spectroscopy. It is inferred that the trivalent cations were incorporated, rather than intercalated, into the intralamellar region, i.e., the cations were located in the interlamellar space, following the typical topotactic ion-exchange processes of the monovalent cations. Clement and Michowicz reported a similar case for Ni2+ insertion into MnPS3 in 1984.

 

 

De Andres AM,  Merino J,  Galvan JC,  Ruiz-Hitzky E

Synthesis of Pillared Clays Assisted by Microwaves

MATERIALS RESEARCH BULLETIN, 34, pp 641-651 (1999)

 

Microwave (MW) irradiation was used to synthesize aluminum- pillared clays (MW-Al-PILCs) by replacing the conventional calcination of Al-PILCs pre cursors (pre-Al-PILCs). X-ray diffraction (XRD) patterns acid nitrogen adsorption/desorption   isotherms showed that the MW-irradiated pre-Al-PILCs gave a series of MW-Al-PILC materials exhibiting some characteristics comparable to Al-PILCs obtained by conventional heating. However, differential thermal analysis (DTA), thermogravimetric   analysis (TGA), impedance spectroscopy, Al-27 MAS NMRI and intercalative adsorption of methylene blue (MB), indicated that the MW-Al-PILC samples were intermediate between Al-pre-PILCs and conventional Al-PILCs, The Al-27 MAS NMR spectra showed that  in MW-Al-PILCs obtained after 18 min of MW irradiation, the Al-  IV/Al-VI ratio was 1/9, which is comparable to that in Al-pre-PILCs (8% Al-IV; 92% Al-VI) and significantly different from the typical values of conventional Al-PILCs (23% Al-IV; 77% Al-VI). It is assumed that the MW-induced calcination gives PILCs   containing a fraction of residual, hydroxylated Al-polycations. The good thermal stability of the MW-Al-PILCs supports their possible use as acid catalysts.

 

 

E.  E. Ruiz-Hitzky, P. Aranda, B. Casal, J.C. Galván

Inorganic-organic nanocomposite materials based on macrocyclic compounds

REVIEWS IN INORGANIC CHEMISTRY, 21, 125-159 (2001)

 

The synthesis, structural characterisation, properties and applications of inorganic-organic hybrid materials (nanocomposites) containing macrocycles are reviewed. Three different ways to prepare such materials are discussed: i) intercalation in layered host solids, ii) entrapping into inorganic matrices generated by sol-gel, and iii) grafting of macrocycles on inorganic surfaces. Macrocyclic compounds as crown ethers and cryptands, were the guest organic species used in intercalation processes. The host inorganic solids were layered silicates, vanadium pentoxide xerogel, transition-metal dichalcogenides and phosphorus trichalcogenides. The resulting nanocomposites present synergic host-guest properties useful for applications as solid electrolytes, ion-selective membranes and electrochemical sensors. Alternatively, nanocomposites based on macrocycles can be obtained by entrapping of such compounds into inorganic matrices generated by sol-gel, using different organosilanes as precursors (TMOS, TEOS, ETEOS, MAPTMS, etc ). Electrodes based on such systems are sensitive to alkaline cations, lead, silver and ammonium ions giving linear potentiometric responses in a wide concentration range. Finally, the grafting of macrocycles on inorganic surfaces is also discussed. Silica can be functionalised by anchorage of macrocycles able to confer specific properties and reactivity to the inorganic substrate. The main applications of this last class of nanocomposites have been found for chromatography purposes, including separation of cations, anions and non-electrolytic organic compounds.

 

 

      M.L. Rojas, B. Casal, P. Aranda, M. Savirón, J.C. Galván, E. Ruiz-Hitzy

Hybrid materials based on vanadium pentoxide intercalation complexes

COLLOID AND POLYMER SCIENCE, 279, 990-1004 (2001)

Neutral macrocyclic compounds (crown ethers and cryptands) and charged molecular species (alkylammonium iodides) have been intercalated into vanadium oxide xerogel (V2O5·nH2O) to study their influence in the electrical behaviour of this inorganic 2D host lattice. Treatment with alkyl- or aryl-ammonium iodide solutions produces the intercalation of organic cations accompanied by the reduction of a fraction of V(V) to V(IV). Characterisation by different techniques allows to postulate the interlayer disposition of the guest species. The study of electrical behaviour at different temperatures indicates that the properties of the nanocomposites can be mainly related with: i)  the nature of guest species, ii) the host lattice reduction degree, iii) the interlayer water content and, iv) the presence of metal ions deliberately introduced in the system.

 

 

A.

Jiménez-Morales, J.C. Galván, P. Aranda

A new silver-ion selective sensor based on a polythiacrown-ether entrapped by sol-gel

ELECTROCHIMICA ACTA, Vol  47, Iss 13-14, 2281-2287 (2002)

We report a new electrode based on a selective complexing agent for Ag+ ions, the 6-oxa-3,9-dithiabicicle[9.3.1]pentadeca-1(15),11,13-triene (MAO), incorporate into an organopolysiloxane matrix prepared via sol-gel from a mixture of g-methacryloxypropyltrimetoxysilane (MAPTMS) and tetramethoxysilane (TMOS). The modified electrode is prepared by coating the surface of graphite electrodes with a thin film of the nanocomposite material. SEM and EDX were used to determine the continuous coverage and composition of the films constituting the active phase of the electrodes. The application of electrochemical impedance spectroscopy (EIS) and potentiometric techniques, allows establishing the selective response of the electrode towards the Ag+ ions. The selectivity over other cations as Cd2+, Pb2+, NH4+, Na+, etc., is explained by the molecular recognition character of the electrode introduced by the presence of the MAO ionophere into the xerogel film. These new hybrid organic-inorganic systems constitute an alternative to classical PVC-matrices for preparation ion-selective electrodes showing also additional advantages such as higher reproducibility, lifetime, detection limits and adhesion with the electrode,.

 

A. Jiménez-Morales, P. Aranda,  J.C. Galván

Nanocomposite  materials based on organopolysiloxane/macrocycle systems for electrochemical sensors

JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, Vol. 143-144, pp5-10 (2003)

Hybrid inorganicorganic nanocomposite materials are prepared via solgel from metacryloxypropyltrimetoxysilane (MAPTMS) and tetramethoxysilane (TMOS) precursors of a organopolysiloxane matrix in which ionophore ligands (crown-ethers: 12-crown-4, 15-crown-5 and 18-crown-6) are incorporated under controlled experimental conditions. Chemical analysis, FTIR and solid-state NMR (13C and 29Si) spectroscopies, TG and DTA thermal analyses and specific surface area determinations indicate that the ionophore remains homogeneously distributed in the organopolysiloxane network. Ion-selective electrodes are prepared by coating metal substrates with gels to form homogeneous and continuous thin xerogel films. Impedance and potentiometric techniques are applied for electrochemical characterisation of the sensors. The resulting electrodes are very sensitive towards alkaline metal ions giving linear potentiometric responses with near-Nernstian slopes in wide cation concentration ranges. Additional advantages of this new type of sensors are better adhesion, sensibility, reproducibility, and detection limit compared to "conventional" (i.e., with internal solutions or PVC) electrodes.

 

 

 

 

 

 

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2.  ELECTROCHEMICAL CORROSION

 

Morcillo M, Feliu S, Galvan JC, Bastidas JM

The effect of water-soluble contaminants at steel/paint interface on durability of the paint coating

JOCCA (JOURNAL OF THE OIL AND COLOUR CHEMISTS' ASSOCIATION), 71, pp 11-18 (1988)

 

Painting on steel, which has been corroded in polluted atmosphere, can noticeably shorten the planned life of the paint system. Sulphur dioxide and sodium chloride polluting agents in atmospheres bring on the formation of water-soluble sulphates and chlorides in the rust, with these substances being responsible for the premature deterioration of the paint coating. In this study, the effect that variable levels of these corrosion-stimulating substances at the steel/paint interface have on the behaviour of typical paint systems is analyzed. The experiments were carried out in different atmospheres in Spain and in climatic an salt fog chambers. It has been found that even levels of 100 mg/m2 of NaCl and 1000 mg/m2  of FeSO4 can be sufficient to significantly shorten the life of many paint systems in common use. On the other hand, this phenomenon is not observed in a “zinc-rich” silicate-type coating.

                              

 

Feliu S, Galvan JC, Morcillo M

Limitations and possibilities of the typical electrochemical impedance measurements for studying anti-corrosive paint  coatings

KEY ENGINEERING MATERIALS, 20-28, No.2, pp 1235-1242 (1988)

10th  International Corrosion Congress (International Corrosion Council)

 

An attempt is made to analyse the behaviour of paint coatings on galvanized steel by way of the values of the parameters of the equivalent circuit. The possibility of determining from the impedance diagrams the ionic resistance of paint coatings, the charge transfer resistance and the capacitance of the double layer at the base of the pores exists only during advanced stage of deterioration of the coating, when the values of these parameter reflect the dominant influence of macroscopic failures, and the reproducibility of these measurements is affected by the poor reproducibility of the failure incubation period. On the other hand, good reproducibility is obtained for the value of the capacitance of the paint coating, since it depends almost exclusively on the deterioration on a microscopic level. This parameter gives indirect information regarding the stability of the coating.

 

 

Feliu S, Galvan JC, Morcillo M

An interpretation of electrical impedance diagrams of painted galvanized steel.

PROGRESS IN ORGANIC COATINGS, 17, pp 143-153 (1989)

 

The physical meaning of various arcs, which appear on impedance diagrams for painted galvanized steel exposed to an aggressive medium, is discussed. These diagrams undergo various changes during exposure, i.e. when the paint coating is still intact the response is almost purely capacitive, but as the coating degrades the impedance value decreases and the plots exhibits two arcs. Measurements with detached films confirm the relationship between the single arc appearing in the impedance diagrams during early stages of paint degradation and the intrinsic paint prperties. However, it is more difficult to find an interpretation for the two-arcs diagrams. The hypothesis that the low-frequency arc arises from effects associated with the double-layer capacitance and charge-transfer control at the pore base leads to unacceptable conclusions. Various arguments seem to support the view that the low-frequency arc is determined by a finitediffusion impedance. 

 

 

Galvan JC, Feliu S, Morcillo M

Reproducibility of electrical impedance data in the metal/paint system

PROGRESS IN ORGANIC COATINGS, 17, 135-142 (1989)

 

The corrosion protection characteristics of a paint/metal combination have been investigated via measurements of the electrical impedance, and specifically via an interpretation of the electrical parameters comprising the system’s equivalent circuit. Unfortunately, the reproducibility of the ionic resistance of the coating and the charge transfer resistance of the metal was affected by the uncertain character macroscopic failures. In contrast, good reproducibility was obtained for the coating capacitance values which depend almost exclusively upon changes occurring at the microscopic level.

 

 

Feliu S, Morcillo M, Galvan JC

Some questions regarding the evaluation of the anticorrosive behaviour of paint coatings by impedance measurements; in "Advances in corrosion protection by organic coatings". Ed. D. Scantlebury & M. Kending.

PROCEEDINGS OF THE ELECTROCHEMICAL SOCIETY,  PV-13, pp 280-291 (1989)

 

An effort is made to relate the shape and the characteristic parameters of the impedance diagrams (Nyquist plots) with the behaviour of the metal-coating-electrolyte system. The following points are examined in the paper: (i) significance of  the arc obtained at the higher frequencies, (ii) significance of the arc obtained at the lower frequencies, (iii) absence of the arc relative to the charge transfer reaction, (iv) lack of sensitivity of the diagrams with regard to some failures of the metal-paint system and (v) lack of reproducibility of the diagrams.

 

 

Feliu S, Galvan JC, Morcillo M

The charge transfer reaction in Nyquist diagrams of painted steel

CORROSION SCIENCE, 30, pp 989-998 (1990)

 

When applying the AC impedance technique to metal-paint systems, it is of interest to identify the corrosion reaction of the metallic substrate in the arcs appearing on the complex plane of the Nyquist diagrams. This article shows how difficult it sometimes is to obtain direct information on this reaction on the basis of the diagrams obtained. The use of peelable films has been demonstrated to be very useful for this research. With these films it is possible to separate the effect of the metallic substrate from that of the film in the impedance diagrams, first measuring with the film adhered to the metallic surface and then with the same film detached from the substrate.

 

 

Morcillo M, Feliu S, Galvan JC, Bastidas JM, Simancas J, Feliu Jr. S, Almeida E

Some observations on tannic acid as a rust converter

CORROSION'91, the NACE Annual Conference (National Association of Corrosion Engineers), Cincinnati, Ohio (USA), Paper 562,12 pgs (1991)  

 

The potential of tannic acid as a protective agent against steel corrosion was studied. Research was carried out on steel sheets rusted in an unpolluted inland atmosphere. Different experimental techniques such as x-ray, photoelectron spectroscopy, others involving climatic chamber tests and various electrochemical variants (polarization curves, zero-resistance ammeter measurements and electrochemical impedance spectroscopy) were applied. Treatment of rust with tannic acid seemingly brought about no significant improvement in the protective features of corrosion products formed outdoors.

 

 

Morcillo M  Feliu S  Simancas J  Bastidas JM  Galvan JC  Feliu S  Almeida EM

Corrosion of Rusted Steel in Aqueous-Solutions of Tannic-Acid

CORROSION, 48, pp 1032-1039 (1992)

 

The use of tannic acid to inhibit metal corrosion has been a controversial issue, particularly in relation to its application to rusted steel prior to painting. In this work, the protective efficiency of aqueous solutions of tannic acid applied on uncontaminated rusted steel is studied investigating the changes undergone by the rust layer, the solubility of the tannate films formed, and the resulting inhibition efficiency does this. This required the use of a variety of experimental techniques including climatic chamber tests, electrochemical measurements, and x-ray photoelectron spectroscopy. The high solubility of the films and the low anti-corrosion efficiency of the treatment question the suitability of tannic acid solutions for protection of rusted steel prior to painting

 

 

Galvan JC, Feliu S, Simancas J, Morcillo M, Bastidas JM, Almeida E, Feliu S

Effect of Treatment with Tannic, Gallic and Phosphoric-Acids on the Electrochemical-Behavior of Rusted Steel

ELECTROCHIMICA ACTA, 37, pp 1983-1985 (1992)

      

The present paper studies the effect of different treatments with tannic, gallic and phosphoric acids, which are applied on a rusted steel surface for stabilizing the rust layer before a paint coating is applied. Impedance, polarization resistance and chemical analysis data suggest that none of the   applied treatments effectively block the activity in the rusted steel surface.

 

 

Feliu S,  Bastidas JM, Galvan JC, Feliu S, Simancas J, Morcillo M,  Almeida E

Electrochemical Determination of Rusted Steel Surface Stability

JOURNAL OF APPLIED ELECTROCHEMISTRY, 23, pp 157-161 (1993)

 

The stability of a rusted steel surface exposed to a 0.1 M sodium sulphate solution has been studied. Electrochemical impedance spectroscopy, polarization resistance and atomic absorption analysis techniques were used in conjunction with mild steel specimens rusted in a rural atmosphere and treated with different concentrations of phosphoric acid. Since most of the impedance diagrams obtained differ from the typical semicircle, it is not clear how to obtain kinetic information on the corrosion process. The polarization resistance technique gives more useful data.

 

 

Morcillo M, Simancas J, Fierro JLG, Feliu S, Galvan JC

Accelerated Degradation of a Chlorinated Rubber Paint System Applied over Rusted Steel

PROGRESS IN ORGANIC COATINGS, 21, pp 315-325 (1993)

 

Chlorinated rubber coatings have proved to be effective anticorrosion materials for steel structures. However, their formulation and manufacture must be undertaken with extreme care - particularly as regards the chlorination process and the stabilizers and plasticizers added - in order to avoid early failures. This paper reports on the premature failure of a chlorinated rubber system that was applied directly over uncontaminated rusted steel. The accelerated formation of rust at the steel/paint interface rapidly resulted in complete degradation of the organic coating. Interfacial rust appears to catalyze the cleavage of the  C-Cl covalent bonds in the polymer, which gives rise to the formation of chloride ions. These in turn have a dramatic accelerating effect on the corrosion of the base steel, thereby deteriorating the paint system.

 

 

Feliu S, Galvan JC,  Feliu S, Bastidas JM, Simancas J, Morcillo M,  Almeida EM

An Electrochemical Impedance Study of the Behavior of Some Pretreatments Applied to Rusted Steel Surfaces

CORROSION SCIENCE, 35, pp 1351-1358 (1993)

 

The electrochemical impedance technique was applied to study the corrosive and electrochemical activity at the metal/rust interface in connection with the application of protective treatments to rusted steel. The pretreatments assayed were tannic or gallic acid solutions of different concentrations. The impedance diagrams of the treated samples with these solutions were only slightly modified with reference to those obtained with untreated rusted steel. The shape of the  low-frequency arcs or tails in the Nyquist diagrams seems to be markedly influenced by diffusion processes in the rust layer and/or by the porous nature of the rusted steel electrode.

 

 

Escudero ML, Lopez V, Jiménez-Morales A, Vida E, Galvan JC

Laser melting of plasma sprayed alumina coatings

CORROSION CONTROL FOR LOW-COST RELIABILITY, Volume 1 (coatings), pp 241-250. (1993)

NACE International,Houston, Texas (USA), 12nd International Corrosion Congress (International Corrosion Council)

 

The effect of laser melting of a plasma-deposited pure alumina  coating (g-alumina) on a microalloyed steel was analyzed. The thickness of the alumina coatings was 100, 200 and 380 µm, respectively. These coatings were subjected to a multimode laser beam with an elliptical cross-section, with 4 and 6 mm axes and output power of 5, 2.5 and 1.5 kW. The scanning rate was varied between 4.5 and 172 m/min in order to achieve different surface states. The main aim of this study is to change the alumina coating characteristics obtained by plasma projection. Although this coating is a good thermal barrier and resistant to wear, it is permeable and hence an unsuitable protection barrier against corrosion. We therefore attempted to achieve a coating melt to seal coating porosity and use it as a corrosion barrier. Optical microscopy and scanning electron microscopy (SEM) were used to analyze how the melting process affected the alumina layer, the thickness which had melted, possible defects in the coating and transformations in the alumina. Corrosion behaviour was evaluated by the polarization resistance method and anodic polarization curves. Complete melting of the coating leads to the formation of nonporous alumina layers which exhibit macroscopic cracks and a loss of adherence to the base material. Partial melting of the coating leads to a reduction of the porosity in the alumina layer, although microscopic cracks appear in a grid formation over the melted material. The melting of the alumina layer results in a transformation into a-alumina. Corrosion tests show that the laser-melted coating is less permeable than the plasma-deposited coating. In both cases, however, the corrosion behaviour of the metallic material covered by alumina is always controlled by that of the base material.

 

 

Rodriguez FJ, Galvan JC, Morcillo M

Effect of some variables on underfilm corrosion induced by water-soluble sulphates at the metal-paint interface

PROGRESS IN THE UNDERSTANDING AND PREVENTION OF CORROSION, pp 210-214, 1993. Ed. J.M. Costa and A.D. Mercer. The Institute of Materials, London (ISBN: 0-901716 36 7)

 

The effects of some variables on underfilm corrosion of painted steel are studied. Sulphur dioxide is the typical contaminant in industrial atmospheres and its presence, as sulphate, at the steel/paint interface significantly influences the coating behaviour. Good relationships between coating thickness, oxygen permeability of the varnish and underfilm corrosion have been found.

 

                              

Garcia MC, V. Lopez V, Escudero ML, Galvan JC, Pierna AR

The effect of rapid quenching by laser processing on the microstructure of Ni-P alloys

PROGRESS IN THE UNDERSTANDING AND PREVENTION OF CORROSION, pp 1136-1140, 1993. Ed. J.M. Costa and A.D. Mercer. The Institute of Materials, London (ISBN: 0-901716 36 7)

 

The effect of surface laser treatment of Ni-P electrolytic coatings obtained on microalloyed steel is analized. The coating thickness varied from 45 to 180 mm. The power of the elliptical multimode beam was 3kW and sweep speeds ranged from 1180 to 5952 mm/min. Operating conditions for the laser treatment highlight the fact that different microstructures are obtained on the coating during the specimen cooling process. For constant beam powers, at low speeds there is generally a loss of coating amorphousness, which shows precipitations in diverse forms and the presence of dendrites. At high sweeps speeds, there is no penetration and dendrites only appear with the base material and in zones that are isolated from coating, which appears to remain amorphous.

 

 

Escudero ML, Pierna AR,  Galvan JC, Fernandez F

Pitting Corrosion Susceptibility of Oxide Layers in the Amorphous Alloy (FexNi1-x)0.8(X,Y)0.2

MODIFICATIONS OF PASSIVE FILMS, pp. 322-325, 1994. The Institute of Materials (Book Number 577, 1994),. Eds. P. Marcus, B. Baroux, M. Keddam. Published by the Institute of Materials (London) for the European Federation of Corrosion (EFC Publications, Number 12) (ISBN 0-901716-52-9)

 

(FexNi1-x)0.8(Si,B)0.2 metallic glasses were obtained by a rapid solidification technique. Reversible oxide layers of variable thickness were generated in an alkaline medium on the surface of these metallic glasses, using an electrochemical technique of potential triangular sweeps. The composition of the metallic matrix as well as the oxide layer electrochemically generated have been studied both by X-ray photoelectron spectroscopy and specular reflactance spectroscopy. Pitting corrosion susceptibility tests were realised in NaCl solutions 0.05 M, pH 6.8±0.1 at room temperature on the basis of a study of anodic polarization curves. The generated layers are not only stable in the medium in which they were generated, but also in other corrosive media with different pH, such as a NaCl neutral solution. The glass with a generation of layers of maximum thickness substantially improve pitting resistance in comparison to control specimens in reception state. The best behaviour corrosion was found in the Fe38.5Ni38.5Mo2Si13B8 glass, with a typical curve for material in a passive state. Finally, the different peaks observed in the SRS spectra of this last glass insinuate the existence of different chemical species and/or different state oxidation of the elements of these layers when they were generated after 200 or 400 potential cycles.

 

 

Feliu S, Galvan JC, Feliu S,  Simancas J,  Bastidas JM, Morcillo M,  Almeida E

Differences Between Apparent Polarization Resistance Values Obtained in the Time and Frequency Domains

JOURNAL OF ELECTROANALYTICAL CHEMISTRY, 381, Iss 1-2, pp 1-4 (1995)

 

Anomalously large differences between values of the polarization resistance Rp measured in the time and frequency domains pose a serious problem in determination of the corrosion rate from the Stern-Geary equation. A theoretical model is used to derive expressions for a quantitative interpretation of the effect of a number of parameters on the apparent Rp values obtained by de and ac measurements. Problems associated with the determination of the true Rp value are discussed, and some relevant questions concerning the minimum frequency needed for impedance measurements are identified.

 

 

Galvan JC,  Bastidas JM,  Feliu S

A Study of the Corrosive Effect of Soldering Fluxes on Printed-Circuit Boards

WELDING JOURNAL, 75, Iss 11, pp S366-S371 (1996)

 

The corrosiveness of six commercial rosins used by the electronics industry was studied. The copper sheet test, drop test and copper electrodeposition test were used. The chloride content, pH and conductivity of the aqueous rosin extracts were  determined. Finally, the electrochemical impedance spectroscopy (EIS) method was used. All six tests allowed rosin corrosiveness to be studied. The EIS method allowed the corrosion rate to be quantified.

 

 

Jimenez-Morales A, Galvan JC, Rodriguez R,  de Damborenea JJ

Electrochemical Study of the Corrosion Behavior of Copper Surfaces Modified by Nitrogen Ion-Implantation

JOURNAL OF APPLIED ELECTROCHEMISTRY, 27, pp 550-557 (1997)

 

Electrochemical impedance spectroscopy (EIS) and d.c polarization resistance measurements (R-p) were used to study the corrosion resistance of surface layers produced by nitrogen  ion implantation into copper substrates. Ion implantation was  carried out using a Wickham ion beam generator, applying an acceleration voltage of 100 keV, a mean current of 0.40 mA and a nitrogen dosage of 4 x 1017 ions·cm-2. Surface analyses were made by Auger electron spectroscopy (AES). Electrochemical measurements (EIS and Rp) performed in a 0.6M sodium chloride solution show nitrogen-implanted specimens have greater a.c. and d.c. apparent polarization resistance than nonimplanted specimens. The results obtained with electrochemical measurements indicate that nitrogen ion implantation in copper forms a protective surface layer which improves the corrosion  resistance of the pristine material, a feature of great interest for the design of new contact materials for the electricity and  electronic industries.

 

 

Jiménez-Morales A, Simancas J, García J A, Galván JC

Nanocomposite materials with controlled ion-mobility for the development of anticorrosive coatings

Proceedings of the15th International Corrosion Congress. Frontiers in Corrosion Science and Technology, Granada  (Spain), Sept. 2002

 

New protective coatings based on tailor-made hybrid organic/inorganic nanocomposite materials with predetermined properties (high resistance to corrosion/or and cathodic delamination) have been prepared. It is known that the rate-controlling step of the corrosion and cathodic delamination processes of the metal/paint systems in most circumstances is the rate of charge transport through the coating. Taking in account this hypothesis we have designed new nanocomposites based in the dispersion of different additives (crown-ethers and/or powdered vermiculite) in polymer matrices of vinyl-polybutadiene (VPB). The additives were selected on the assumption that they are able to interact with sodium ions in the nanoscopic confinements of the host matrix to control thus the ion mobility of the resulting coatings. Several batches of vermiculite powders were previously treated with methylvinyldichlorosilane, g-methacryloxypropyltrimetoxysilane and/or crown-ethers to give them hydrophobic properties and improve in this way the corrosion resistance of the resulting coatings. In parallel studies, the metallic surfaces were pretreated before the painting operation by applying a sol-gel film generated from a mixture of two organopolysiloxane precursors (g-methacryloxypropyltrimetoxysilane and tetrametoxysilane). It would expect that the crown-ethers, as complexing agents of the alkaline cations, could to be an impediment to the Na+ motion through the coating provoking in this way a decreasing of the disbonding rate. Nevertheless, the first results obtained in this work are indicating that these macrocyclic compounds act as charge carriers which facilitating the arrival of the Na+ cations to the site of OH- generation and diminishing the cathodic delamination resistance of the coating. On the other hand, the layered structure of the vermiculite seems to give interesting barrier properties to the coating against the ion conductive pathways improving the resistance to the cathodic delamination of the metal/coating system.

 

García-Heras M., González-Mena E. , Galvan J.C., Villegas M.A.

Superficial modification of aluminium-base alloys (anodising and non-anodising) by silica coatings

REV. METAL.  (MADRID), Vol. 40 (2) pp 127-131 (2004)

 

Transparent and colourless silica coatings were deposited on anodising and non-anodising substrates of aluminium-base alloys (series 6063). Coatings were prepared by sol-gel (dipping method) from a silica alkoxide and a mixture of both silica alkoxide and silica alkylalkoxide. Preparations were optimised from viscosity, density, surface tension, and contact angle measurements. Densification was carried out at 60 and 120°C. Reflectance attenuation of coated samples was analysed by UV-VIS-NIR spectroscopy. The results indicated that ~10 % of attenuation is reached. Durability and resistance against degradation tests of the metal/coating system were undertaken by immersion into aqueous solutions. Electrochemical impedance measurements and potential corrosion of the metallic substrate for variable times were performed.

 

 

Garcia-Heras M, Jiménez-Morales A, Casal B, Galván JC, Radzki S, Villegas MA

Preparation and electrochemical study of Cerium-silica sol-gel thin films

JOURNAL OF ALLOYS AND COMPOUNDS, Vol. 380, Iss 1-2, pp219-224 (2004)

 

Design and development of suitable multilayered systems for delaying corrosion advance in metals requires that both the alteration mechanisms of the metal and the behaviour and properties of the protective coatings be known. Coatings prepared by the sol–gel method provide a good approach as protective layers on metallic surfaces. This kind of coatings can be prepared from pure chemical reagents at room temperature and atmospheric pressure, with compositions in a very wide range of environmentally non-aggressive precursors. Sol–gel coatings based on siloxane bonded units were prepared starting from an organic–inorganic hybrid system. The precursors were small gamma, Greek-methacryloxypropyltrimethoxysilane (MAP) and tetramethoxysilane (TMOS). Cerium nitrate hexahydrate in three different concentrations was added. Cerium salts may perform a similar protective effect to that carried out by the well-known lead oxides and chromium salts, even though in this case a negative environmental impact is not expected. Application of coatings upon pure zinc substrates and common glass slides were performed by spinning. Coated samples were heat treated at 40 °C for 6 days. Optical measurements (UV-Vis absorption and diffuse reflectance spectroscopies) pointed out that the coatings were colourless and transparent, reducing the diffuse reflectance of the metallic surface up to ~60%. Optical and scanning electron microscopies (SEM) allowed observation of the texture and microstructure of the coated samples, both before and after the corrosion tests were carried out. Likewise, the remaining sols were kept to gelify at 60 °C for 4 days and then powdered to obtain suitable samples for analysing them by other characterisation techniques (Fourier transformed infrared, FTIR and differential thermal analysis, DTA). Electrochemical measurements were performed by impedance spectroscopy. This technique was used to clarify the anticorrosive protection role of cerium ions incorporated into the hybrid sol–gel network. The effect of cerium concentration on the impedance spectra was analysed, as well as the system behaviour against the corrosive medium (0.6 M NaCl aqueous solutions), as a function of exposure time. From the electrochemical point of view, the sol–gel films behave as a conversion coating on the metallic surface.

 

 

 

 

   

 

 

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